Automated storage with conventional racking and automated forklifts

Imagine running a warehouse where every pallet takes up too much space, workers spend valuable time searching for and moving loads, and scaling up seems impossible without costly redesigns. These are challenges many businesses face every day: lost efficiency, limited space and rising costs. That’s where Swarm Automation Storage with conventional racking provides a smarter way forward. By combining Toyota’s conventional racking with the automated counterbalanced stacker SAI125CB and our T-ONE software, you transform how goods are stored and maximise available space. Whether you’re managing fast-moving products, bulky loads, or a mix of both, Swarm Automation Storage grows with your business, delivering a flexible, cost-effective path into automation for any industry.

Maximise storage efficiency and operational flexibility with Swarm Automation Storage

When it comes to optimising storage efficiency and operational flexibility, an effective warehouse storage solution is essential. Swarm Automation Storage with conventional racking is our most adaptable automated storage solution with fast, simple and direct access to every pallet or load in the warehouseThis AGV-based storage system ensures smooth and reliable movement of goods and is ideal for maximising accessibility and space and automating storage operations with minimal disruption. 

Key benefits

Compact

The solution works in compact environments by navigating tight spaces, optimising storage and workflow.

Toyota automated counterbalanced stackers in warehouse aisle

Highly versatile

Storage for goods of different weights, sizes and and increased storage capacity without expanding the warehouse footprint.

Toyota automated counterbalanced stacker in front of conventional racking

Cost-effective

Compatible with existing warehouse infrastructure and equipment, which reduces cost and downtime, while easily adaptable to changes in layout and demand.

Scalable

It provides a scalable solution for growth without disrupting ongoing warehouse activities.

Ideal for mixed load handling

The system ensures direct access to all major pallet types, whether EU pallets, bottom board pallets, or long-side/short-side handling, so your goods are always within reach when needed.

Result-driven

The solution maximises return on investment (ROI) by pairing with multiple Toyota AGVs.

Optimised manpower 

Round-the-clock operation without dependence on manual operators.

Unmatched operational visibility

Real-time inventory tracking through the T-ONE control system for better stock management to ensure accurate stock levels, eliminate the risk of lost goods and reduce human errors associated with manual inventory checks.

Toyota automated counterbalanced stacker and reach truck in front of conventional racking

The components of our automated storage system

Swarm Automation Storage offers a flexible, holistic solution designed to automate a wide range of pallet storage operations in standard warehouse environments. The system combines: 

Toyota automated counterbalanced stacker lifitng goods in conventional racking

Automated forklifts

The Toyota SAI125CB automated counterbalanced stacker is an AGV that handles mixed pallets and provides high productivity and minimised damage.

Conventional racking

Conventional or standard racking from Toyota offers the most flexible solution for frequently changing warehouse layouts. It is ideal for large quantity of unique articles (SKU’s) and individual access to every load. 

Automation software

The flexible T-ONE execution system is our intelligent automation software perfectly orchestrates the order and traffic management of the Toyota AGVs and existing infrastructure such as warehouse management systems. 

 


How it works 

By combining the reliability of conventional racking with the efficiency of automated guided forklifts, you get a flexible system that meets various warehouse storage needs. 

Our automated counterbalanced stacker SAI125CB is suitable for stacking open or closed pallets at low to mid-lift heights (up to 5.4 meters). For lift heights up to 12 m, the forklift can be combined with other Toyota AGVs like the automated reach truck, offering a good ROI thanks to a mixed automation approach. 

More automated storage solutions

A cost-effective first step in an automated storage warehouse

Toyota automated counterbalanced stacker at handover station with VNA truck

Swarm Automation Storage with conventional racking offers a flexible and reliable solution for businesses that aim to maximise storage space, that want to automate storage without changing existing racking and that handle a variety of pallet types and load sizes and a wide range of transport flows. Often they are looking for flexible, scalable automation that adopts the existing material flow or a cost-effective first step into warehouse automation. 

 

Typical storage flows  

  • Put awayfrom inbound to conventional racks or supply points. 
  • Replenishment: from racking to handover stations. 
  • Finished goods to storageproduction area to racking or via transfer points. 
  • Retrieve finished goods and move to shipping arearacks to outbound or via shipping handover. 

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Inne potrzeby w zakresie automatyzacji?

Automatyzacja magazynu z oprogramowaniem i automatycznie sterowanymi pojazdami Toyota

Toyota Material Handling, lider rynku sprzętu do transportu materiałów, oferuje szeroki zakres rozwiązań automatyzacji magazynu — od zautomatyzowanego transportu palet z wykorzystaniem prostych poziomych transporterów palet lub AGV, po zautomatyzowane rozwiązania magazynowania z precyzyjnym składowaniem na dużych wysokościach oraz systemami automatycznego składowania i pobierania.

Pierwsze kroki w automatyzacji? 

Oferujemy automatyzację jako usługę. Poznaj korzyści automatyzacji bez inwestycji początkowej dzięki Swarm Automation GO.